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6136/6146 Mechanical hand integrated machine high-gloss machine

6136/6146

  • Commodity name: 6136/6146 Mechanical hand integrated machine high-gloss machine
  • Description
  • Machine tool characteristics:

    1. The inclined bed design enables high-speed, high-quality andefficient production with smooth chip removal.

    2.The X-axis has an 800mm travel and the Z-axis has a 350mmtravel, facilitating tool arrangement and can be equipped with a tooltowerand a power head.

    3. The bed is inteqrally cast to ensure the stability and accuracy of themachine afterassembly,and it has an independent spindle unit.

    4.Optional features include: side/edge power heads, side 2/3/4 with Ypowerhead,2+213+3/4+4 with Ypower head.

    5.A dedicated machine for new energy, specifically processing partssuch as pillar high-gloss surfaces, energy storage terminals, andbattery pillar connectors.

    6.A machine for Al liquid-cooled joints enables fully automatedloading and unloading, as well as corner joints, right-angle joints, etc.

    7.Upgrade to simple turning-milling compound, and an additional fly-cutting disc can be installed to machine 2-48 square products,achieving 4-axis linkage functionality.

    8. The top-mounted three-axis robotic arm can quickly pick upmaterials from four trays, with short replacement time and strongstability.This design saves space for placement.
    9.This integrated robotic machining unit combines turning, milling, drilling, tapping, and chamfering processes with automated robotic loading and unloading. Multiple machining operations are completed with a single workpiece setup; paired with an integrated automatic loading/unloading robot, the system automates the entire workflow—from raw material loading and machining to finished part unloading—creating a standalone automated machining cell.
    Eliminating the need for frequent manual loading and unloading, the system supports both small-batch prototyping and high-volume unmanned production, helping factories reduce labor requirements, increase equipment utilization rates, and lower overall production costs.

     

    Key Advantages

    🔹 Integrated Machining & Automation for Dual Efficiency Gains
    Combines turning, milling, drilling, and tapping into a single setup, eliminating errors caused by repeated repositioning. Integrated robotic loading/unloading removes the need for manual door operation and part handling, significantly increasing the machine's effective uptime.

    🔹 Unified Integrated Control System
    The robot and machine tool operate under a coordinated control system (compatible with Syntec and Baoyuan CNCs). A single control panel manages both units—eliminating the need for separate controllers—which simplifies setup and lowers the learning curve for operators.
    Flexible operating modes: Manual processing for small batches during the day and automated mass production via the robot at night, accommodating orders of all sizes.

    🔹 High-Rigidity Structure for Stable Automated Precision
    Features a solid cast bed with excellent vibration resistance, ensuring minimal precision loss during prolonged, continuous operation. Precise robotic positioning and consistent gripping ensure superior part uniformity and reduce scrap rates caused by manual handling.

    🔹 Labor and Space Savings; Unattended Single-Machine Operation
    One unit replaces multiple standalone machines and operators. The compact, integrated robotic layout requires minimal workshop floor space. A single worker can oversee multiple machines, enabling unattended processing during night shifts.

    🔹 Flexible Configuration; Tailored Robotic Solutions
    Options include gantry-style robots or servo-driven loading/unloading mechanisms. Compatible with various magazines and trays to handle shaft-type and disc-type workpieces. Future-proof design allows for the addition of features such as part discharge, air-blast cleaning, and basic inspection functions. 

    Key Technical Features

    • Machining capabilities: Integrated turning, milling, drilling, tapping, and chamfering.

    • Integrated servo-driven robotic arm for automatic loading, unloading, and workpiece transfer.

    • Integrated system control; supports machining programs generated by CAM software.

    • High-rigidity cast bed offering excellent vibration resistance during high-speed cutting and high repeatability in positioning accuracy.

    • Comprehensive safety protection, including robotic arm safety interlocks, ensuring safer production operations.

    • Supports switching between manual and automatic modes, allowing for flexible transitions between prototyping and mass production.

    Applicable Industries and Workpieces

    Suitable for industries such as precision hardware, automotive parts, telecommunications components, bathroom hardware, and automation accessories.

    Ideal for the batch processing of shaft and disc-type parts; particularly well-suited for manufacturers facing high order volumes and labor shortages who wish to upgrade to automated production.

     

    Parameter configuration
    Project61366146
    Max turning diameter over bed360mm460mm
    Max workpiece turning diameter100mm140mm
    Spindle aperture46mm56mm
    Spindle speed range6000r/min6000r/min
    Main motor power4kw5.5kw

     

    Main parameter
    Technical parameterProjectUNIT61366146
    Processing rangeMaximum Swing over bedmmØ360Ø460
    Maximum swing diameter over carriagemmØ100Ø140
    Maximum processing lengthmm300220
    Principal axisSpindle speed ranger/min60006000
    Spindle nose formISOA2-4A2-5
    Through-hole diameter of spindlemmØ46Ø56
    Spindle bearing diametermmØ35Ø46
    Spindle motor powerKW45.5
    Tool post typeType-Scraping knifeScraping knife
    QuantityPcs66
    Maximum size of square tool shankmm□16×16□20×20
    Maximum size of round tool shankmmØ16Ø20
    MoveX-axis fast moving speedm/min3030
    Z-axis fast moving speedm/min3030
    X-axis travelmm800800
    Z-axis travelmm350350
    Screw rodDiameter(X/Z)mmØ32Ø32
    Pitch(X/Z)mm1010
    Guide railLinear guide (X)mm3025
    Linear guide (Z)mm3530
    AccuracyPrecision turning of outer circle-IT6IT6
    Surface roughness of turning parts-Ra0.4-0.6Ra0.4-0.6
    Roundness of precision turning partsmm≤0.01≤0.01
    Positioning accuracy(X、Z)mmX:±0.003 Z:±0.003X:±0.003 Z:±0.003
    Repeat positioning accuracy(X、Z)mmX:±0.003 Z:±0.003X:±0.003 Z:±0.003
    OthersWeightKg2100KG2800KG
    Size(L×W×H)mm2020×1650×18102020×1800×1980

     

     

    The Gang tool CNC lathe delivers high precision and exceptional efficiency for modern metal machining tasks. Designed with a rigid structure and compact layout, it enables fast tool changes and stable multi-process operations in a single setup. The Gang tool CNC lathe is ideal for small to medium batch production, ensuring consistent accuracy, smooth surface finishing, and reduced cycle time. Perfect for turning, drilling, and fine detailing, it boosts productivity while lowering manufacturing costs for workshops and industrial users.

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